Repair and Mitsubishi Outlander service since 2003 of release.
1. Operation and car maintenance
2. Engine
2.1. The general procedures of check and prevention without removal of the power unit
2.2. Removal and engine installation assembled
2.2.1. Removal
2.2.2. Removal, check and installation of the oil pallet (2WD model)
2.2.3. Removal, check and installation of the oil pallet (4WD model)
2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)
2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
2.2.6. Removal and installation of epiploons of camshafts (4G63)
2.2.7. Removal and installation of forward and back epiploons of a cranked shaft (4G63)
2.2.8. Removal and installation of a head of the block of cylinders (4G64, 4G69)
2.2.9. Removal and installation of a head of the block of cylinders (4G63)
2.2.10. Removal, check and installation of the distributive mechanism
2.2.11. Removal and dismantling of shatunno-piston group
2.2.12. Assembly and installation of shatunno-piston group
2.2.13. Block of cylinders, cranked shaft and flywheel
2.2.14. Block of cylinders
2.2.15. Assembly of components of the block of cylinders
2.3. System of cooling of the engine
2.4. Greasing system
2.5. System of the distributed injection of fuel (MPI) of engines of a series 4G6
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Appendix
10. Electric equipment schemes
 







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2.2.1. Removal

Removal
Remove the bottom protective casings.
Raise the power unit for release of a support of the engine from loading of the power unit and remove an engine support.
Insert the special tool (a vorotok or a graggers with an insert of 12,7 mm) into a special opening of an automatic natyazhitel of a belt of a drive of hinged units assembled.
Turning an automatic natyazhitel counter-clockwise combine an opening "And" with an opening "In".

ATTENTION
If the belt of a drive of hinged units is used repeatedly, put with chalk on the reverse (non-working) side of a belt to the shooter specifying the direction of rotation.

Removal
Insert a special key into an opening for fixing automatic a natyazhitel and remove a belt of a drive of hinged units.

NOTE
Instead of a special key use of a wire which is necessary for bending at right angle is allowed.

Remove residual pressure from топливопровода a high pressure.
Merge cooling liquid.
Merge engine oil.
Merge oil from a transmission and a transfer case (4WD model).
Remove a cowl.
Remove the air filter.
On engines of a series 4G69 disconnect a cable of a pedal of an accelerator.
Remove a radiator assembled.
Disconnect a reception pipe of system of release of OG from a final collector.
Remove a transmission and a transfer case assembled.
Remove a belt of a drive of hinged units.
Remove the pump of the hydraulic booster of a steering from the engine together with the hoses connected to it and an arm.

NOTE
Fix the pump of the hydraulic booster of a steering together with hoses by means of a wire in a place in which it will not be damaged and will not prevent at removal and engine installation assembled.

Disconnect the socket of wires of the compressor and the electromagnetic coupling of the conditioner assembled.
Remove the compressor from its arm together with the connected hoses.

NOTE
Fix the pump the conditioner compressor assembled together with hoses on a body in a place in which it will not be damaged and will not prevent at removal and engine installation assembled.

On engines of a series 4G69 disconnect a fuel hose of a high pressure.

Transmission removal assembled
Temporarily establish 2 bolts in the top support of a radiator for installation of special adaptations, as is shown in drawing.
Removal
Remove a transmission assembled.
Establish under the engine a wheel hydraulic jack.
Remove the special adaptations used at removal of a transmission.
Fix the engine on a traverse and hang up it on таль or the similar device, as is shown in drawing.
Removal
Insert wooden whetstone between a basic heel of a jack and the oil pallet of the engine.
Removal
Raise a few engine for support unloading from engine weight.
Weaken nuts and bolts of fastening of an arm and remove an engine support assembled with an arm.
Check, that all cables were disconnected from the engine, wires, hoses and other connections.
Establish on the engine special adaptations (the engine and traverse lift).
Removal
With the help этх adaptations lift the engine assembled up from a motor compartment.

NOTE
Watch that it did not move aside and it was not shaken.

Installation
Installation is made as it should be, the return to removal.
Removal
By means of special adaptations (the engine and traverse lift) lower and establish the engine assembled in a motor compartment.
Remove from the engine special adaptations (the engine and traverse lift).
At installation of the engine check correctness of connection of wires, tubes, hoses and sockets of wires. Watch that they were not overwound or damages.
Check correctness of installation of collars and clips.
Substitute under the engine a wheel hydraulic jack.
Insert wooden whetstone between a basic heel of a jack and the oil pallet of the engine. Establish an engine support, regulating its situation by means of a jack.
Supporting the engine by means of a jack, disconnect таль.
Removal
Removal
At installation самоконтрящейся a nut do not tighten it on the heated-up engine.
Inhaling moment самоконтрящейся nuts: 45+5 N · m.
Establish a transmission assembled.
Unscrew 2 bolts from the top support of a radiator.
On engines of a series 4G69 attach a fuel hose of a high pressure.
Establish a transmission and a transfer case assembled.
Connect a reception pipe of system of release of OG to a final collector.
Establish a radiator assembled.
On engines of a series 4G69 attach a cable of a pedal of an accelerator.
Establish the air filter.
Establish a cowl.
Fill in oil in a transmission and a transfer case (4WD models).
Fill in cooling liquid and engine oil.
Establish the bottom protective casings.


2.2. Removal and engine installation assembled

2.2.2. Removal, check and installation of the oil pallet (2WD model)