Removal, check and installation of the oil pallet (4WD model). Mitsubishi Outlander (since 2003 of release)
Repair and Mitsubishi Outlander service since 2003 of release.
1. Operation and car maintenance
2. Engine
2.1. The general procedures of check and prevention without removal of the power unit
2.2. Removal and engine installation assembled
2.2.1. Removal
2.2.2. Removal, check and installation of the oil pallet (2WD model)
2.2.3. Removal, check and installation of the oil pallet (4WD model)
2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)
2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
2.2.6. Removal and installation of epiploons of camshafts (4G63)
2.2.7. Removal and installation of forward and back epiploons of a cranked shaft (4G63)
2.2.8. Removal and installation of a head of the block of cylinders (4G64, 4G69)
2.2.9. Removal and installation of a head of the block of cylinders (4G63)
2.2.10. Removal, check and installation of the distributive mechanism
2.2.11. Removal and dismantling of shatunno-piston group
2.2.12. Assembly and installation of shatunno-piston group
2.2.13. Block of cylinders, cranked shaft and flywheel
2.2.14. Block of cylinders
2.2.15. Assembly of components of the block of cylinders
2.3. System of cooling of the engine
2.4. Greasing system
2.5. System of the distributed injection of fuel (MPI) of engines of a series 4G6
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Appendix
10. Electric equipment schemes
 







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2.2.3. Removal, check and installation of the oil pallet (4WD model)

Removal of the lower part of the oil pallet
Remove the central longitudinal beam.
Unscrew bolts of fastening of the lower part of the oil pallet.
Establish wooden whetstone on a lateral surface of the lower part of the oil pallet, as is shown in drawing.
Striking on whetstone with a plastic hammer, separate the lower part of the oil pallet from the top part.

ATTENTION
The top part of the buttered pallet is made of aluminum, use of a stripper of the oil pallet can deform it.

Removal of the top part of the oil pallet
Unscrew bolts of fastening of the top part of the oil pallet.
Establish 2 bolts from each party of the pallet in the carving openings specified in drawing to separate the oil pallet from the block of cylinders.

ATTENTION
The top part of the buttered pallet is made of aluminum, use of a stripper of the oil pallet can deform it.

Check
Check the oil pallet on absence of damages.
Check a privalochny surface on absence of deformations, задиров and cracks.
Check a maslozabornik on absence of damages, a contamination or grid and tube deformations.

Installation of the top part of the oil pallet
Clear privalochny surfaces of the block of cylinders and a flange of the oil pallet of the remains of old hermetic.
Degrease a surface for hermetic drawing on a flange of the oil pallet and a privalochny surface on the block of cylinders
Put the hermetic roller in diameter of 4 mm on all flange of the oil pallet, as is shown in drawing.
MITSUBISHI GENUINE hermetic (Part No. MD970389) or similar.

ATTENTION
Watch that hermetic did not support a pallet edge from a transmission.

Establish and fix the oil pallet during 15 mines after hermetic drawing. Tighten bolts of fastening of the oil pallet consistently on a diagonal, in stages.
Inhaling moment: 9,0 ±3 N · m.

ATTENTION
Do not insert bolts "In" (bolts from a transmission) at an angle as they can be damaged at an inhaling. It is necessary to consider that the length of bolts differs depending on a place of their installation.
Upon termination of installation of the oil pallet do not start the engine during 1 h.



Installation of the lower part of the oil pallet
Clear privalochny surfaces of the block of cylinders and a flange of the oil pallet of the remains of old hermetic.
Degrease a surface for hermetic drawing on a flange of the oil pallet and a privalochny surface on the block of cylinders
Put the hermetic roller in diameter of 4 mm on all flange of the oil pallet, as is shown in drawing.
MITSUBISHI GENUINE hermetic (Part No. MD970389) or similar.
Establish and fix the lower part of the oil pallet during 15 mines after hermetic drawing. Tighten bolts of fastening of the oil pallet in the sequence specified in drawing.
Inhaling moment: 9,0 ±3 N · m.

ATTENTION
Do not insert bolts "In" (bolts from a transmission) at an angle as they can be damaged at an inhaling. It is necessary to consider that the length of bolts differs depending on a place of their installation.
Upon termination of installation of the oil pallet do not start the engine during 1 h.



D–standard diameter.
L–standard length.
Establish new ring laying of a drain stopper in the direction specified in drawing.
Establish the central longitudinal beam.


2.2.2. Removal, check and installation of the oil pallet (2WD model)

2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)