Repair and Mitsubishi Outlander service since 2003 of release.
1. Operation and car maintenance
2. Engine
2.1. The general procedures of check and prevention without removal of the power unit
2.2. Removal and engine installation assembled
2.2.1. Removal
2.2.2. Removal, check and installation of the oil pallet (2WD model)
2.2.3. Removal, check and installation of the oil pallet (4WD model)
2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)
2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
2.2.6. Removal and installation of epiploons of camshafts (4G63)
2.2.7. Removal and installation of forward and back epiploons of a cranked shaft (4G63)
2.2.8. Removal and installation of a head of the block of cylinders (4G64, 4G69)
2.2.9. Removal and installation of a head of the block of cylinders (4G63)
2.2.10. Removal, check and installation of the distributive mechanism
2.2.11. Removal and dismantling of shatunno-piston group
2.2.12. Assembly and installation of shatunno-piston group
2.2.13. Block of cylinders, cranked shaft and flywheel
2.2.14. Block of cylinders
2.2.15. Assembly of components of the block of cylinders
2.3. System of cooling of the engine
2.4. Greasing system
2.5. System of the distributed injection of fuel (MPI) of engines of a series 4G6
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Appendix
10. Electric equipment schemes
 







2-2-5-zamena-remnya-privoda-grm-i-remnya-privoda-balansirnogo-mekhanizma-4g63.html

2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)

Removal
Remove the bottom protective casings.
Raise the power unit for release of a support of the engine from loading of the power unit and remove an engine support.
Turn a cranked shaft clockwise (the right rotation) to combine each adjusting label and to establish the cylinder No. 1 piston in VMT of a step of compression.

ATTENTION
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
If the belt of a drive of hinged units is used repeatedly, put with chalk on the reverse (non-working) side of a belt to the shooter specifying the direction of rotation.

ATTENTION
Turn a cranked shaft only clockwise.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Insert the special tool (a vorotok or a graggers with an insert of 12,7 mm) into a special opening of an automatic natyazhitel of a belt of a drive of hinged units assembled.

ATTENTION
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Roll a special core with a step no more than 30 ° in a second. If a core to wrap at once at full capacity, its deformation because of the complicated moving of a rod of a natyazhitel is possible.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Slowly roll a special core, combining an opening "In" on the case of an automatic natyazhitel with an opening "And" on a rod of a natyazhitel.
Insert a wire in diameter of 2 mm into an opening of the case of an automatic natyazhitel.
Weaken an adjusting bolt of a roller of a natyazhitel and remove a belt of a drive of GRM.

Removal of an asterisk of a cranked shaft
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
By means of the special tool fix a cranked shaft from a pro-collar and unscrew a bolt of fastening of an asterisk.

ATTENTION
Watch that the special tool was reliably fixed and did not move.

Check of an automatic natyazhitel
Check an automatic natyazhitel on absence of leakages of oil, at their existence, replace it.
Check as a rod of a natyazhitel on lack of wear and damage, if necessary replace an automatic natyazhitel.
Measure size of a vystupaniye of a rod. If this size does not correspond to standard value, replace an automatic natyazhitel.
Standard value "A": 11 mm.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Press on a rod of a natyazhitel, having rested it against the block of cylinders and having made the corresponding effort (98–196 N), then measure a rod course "In", as is shown in drawing. If the course of a rod falls outside the limits the Specified value, replace an automatic natyazhitel.
Standard value "V": 1 mm or is less.
If a rod утапливается without dlozhny resistance, replace a natyazhitel.
Check smoothness of rotation of a roller of a natyazhitel.

ATTENTION
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Before removal if the belt of a drive of the balansirny mechanism is used repeatedly, put with chalk on the reverse (non-working) side of a belt to the shooter specifying the direction of rotation.

Check of a belt of a drive of GRM
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Check a belt on absence of pollution or oil deposits. Replace if necessary.
Small pollution of a belt remove with dry rags or obtirochny paper.
Do not apply to these purposes solvents.
At major maintenance of the engine or adjustment of a tension of a belt carefully examine a belt. If it is found any of listed below defects, replace a belt with the new.

Installation of a belt of a drive of the balansirny mechanism
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Check, that labels on an asterisk of a cranked shaft and on an asterisk of a counterbalancing shaft were combined with the corresponding adjusting labels.
Establish a belt of a drive of the balansirny mechanism on an asterisk of a cranked shaft and an asterisk of a counterbalancing shaft. Provide absence of sagging of a belt.

ATTENTION
Establish an old belt so that the arrow from its reverse (non-working) side coincided with the direction of rotation of a belt.

Adjustment of a tension of a belt of a drive of the balansirny mechanism
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Establish a roller of a natyazhitel of a belt of a drive of the balansirny mechanism so that its flange was directed to a forward part of the engine. Temporarily fix a bolt a roller of a natyazhitel that the center of an axis of a roller of a natyazhitel was displaced to the left and up from the center of a bolt of fastening of a roller.
Pull a working branch of a belt having made it effort of 3 ± 0,4 N · m.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
For this purpose a hand hold a natyazhitel of a belt of a drive of the balansirny mechanism in the direction specified by an arrow in drawing. Then fix a natyazhitel of a belt of a drive of the balansirny mechanism in this situation, having tightened a fastening bolt.

ATTENTION
During a tightening of a bolt watch that the roller of a natyazhitel was not turned together with a fastening bolt. If the roller of a natyazhitel is turned, it will lead to an excessive tension of a belt of a drive of the balansirny mechanism.

Moment of an inhaling of a bolt: 19 ±3 N · m.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Turn a cranked shaft on 2 turns clockwise and establish the cylinder No. 1 piston in VMT of a step of compression. Check combination of adjusting labels.
Be convinced that the deflection of a working branch of a belt of a drive of the balansirny mechanism corresponds to standard value. For this purpose нажимите with effort of 100 N in the belt center between asterisks (thus holding a roller from a pro-collar), as is shown in drawing.
Standard value of a deflection: 5–7 mm.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Adjust a belt deflection that it corresponded to standard value.

Installation of a rotor of the sensor of provision of a cranked shaft and asterisk of a cranked shaft
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Clear and degrease a being interfaced surface of a cranked shaft and an asterisk, contacting to a rotor of the sensor of provision of a cranked shaft.
Clear a carving opening of a cranked shaft, a shaft end face, a washer of a bolt of fastening of an asterisk and the surfaces contacting to it.
Establish a rotor of the sensor of provision of a cranked shaft and an asterisk of a cranked shaft, having arranged them, as is shown in drawing.
Grease with a small amount of engine oil a privalochny surface (cone) of a sock of a cranked shaft and a carving of a bolt of a cranked shaft.
Before installation of a bolt of fastening of an asterisk of a cranked shaft it is necessary to establish a washer the party with a facet to a bolt.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
By means of the special tool fix an asterisk of a cranked shaft or a flywheel from a pro-collar. Establish and tighten a bolt of fastening of a pulley of a cranked shaft.
Inhaling moment: 167 N · m.
Installation of an automatic natyazhitel of a belt of a drive of GRM (the rod of an automatic natyazhitel is in completely put forward situation)
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Use a press or a vice carefully to compress a rod of an automatic natyazhitel before combination of an opening "And" a rod with an opening "In" in the cylinder of a natyazhitel.

ATTENTION
If speed of compression of a rod is too big, the rod can be damaged, thus be careful and carry out this operation slowly.

ATTENTION
Automatic natyazhitel it is necessary to establish at right angle to a surface of sponges of a vice, without a distortion.
The fast utaplivaniye of a rod can lead to its damage. Make this operation gradually.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
As soon as openings will be combined, insert into them an adjusting pin.
Establish an automatic natyazhitel on the engine and tighten bolts of fastening the nominal moment.
Inhaling moment: 23 ±3 N · m.

NOTE
Do not take a wire from an automatic natyazhitel

Installation of a roller of a natyazhitel of a belt of a drive of GRM
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Establish and temporarily fix a roller of a natyazhitel so that the straight line passing through the centers of openings of a roller, was located, as is shown in drawing.

Installation of a belt of a drive of GRM
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Check that a roller of a natyazhitel and an automatic natyazhitel are in the relevant situation. Be convinced that labels of an asterisk of a camshaft, an asterisk of a cranked shaft and an asterisk of the oil pump are combined with the corresponding adjusting labels (thus the piston of the cylinder No. 1 should be in VMT of a step of compression).

ATTENTION
If adjusting labels are not combined, valves can will be jammed by the piston at turn of an asterisk of a camshaft.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Remove a stopper of a technological opening on the block of cylinders and insert into it a krestovy screw-driver (diameter of a core of 8 mm).
If the screw-driver is inserted on depth of 60 mm or more, adjusting labels are combined correctly. If the screw-driver is inserted only on depth of 20-25 mm, turn an asterisk of the oil pump on one turn and again combine adjusting labels. Then check, that the screw-driver was inserted on depth of 60 mm or more. Leave a screw-driver inserted into an opening before completion of operation of installation of a belt of a drive of GRM.

NOTE
For fixing of a counterbalancing shaft bolt use (М6 with length of a carving part of 10 mm and total length of 45 mm) is allowed.

Establish a belt of a drive of GRM on asterisks (do not allow belt sagging between asterisks or rollers).

Installation order
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
1. Asterisk of a cranked shaft and roller of a natyazhitel of a belt of a drive of GRM.
2. An asterisk of the oil pump and on directing roller of a belt of a drive of GRM.
3. Camshaft asterisk.

ATTENTION
Establishing an old belt, watch that the arrow from its reverse side coincided with the direction of rotation of a belt (clockwise).

NOTE
Before installation of a belt of a drive of GRM on asterisks of a camshaft be convinced that all labels of asterisks coincide with the corresponding adjusting labels.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
By means of a tape clip or a wire fix a belt of a drive of GRM on an asterisk of a camshaft of final valves in a position, as is shown in drawing.

NOTE
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Before installation of a belt of a drive of GRM on asterisks of a camshaft be convinced that labels of asterisks coincide with the corresponding adjusting labels. By means of two keys establish a belt of a drive of GRM on an asterisk of a camshaft of inlet valves.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Do operation with installation of a tape clip or a wire on an asterisk of a camshaft of inlet valves in a position, as is shown in drawing.
Establish a belt of a drive of GRM on a roller of a natyazhitel of a belt.
Remove clips fixing asterisks of cam-shafts.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Move a roller of a natyazhitel so that his openings were located horizontally. After that slightly press a roller of a natyazhitel to a belt of a drive of GRM and temporarily tighten a bolt before adjustment of a tension of a belt.

Adjustment of a tension of a belt of a drive of GRM
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Screw a special core in an opening of an arm of fastening of the hinged equipment.

ATTENTION
Roll a special core by hand, as when using the special tool possibly damage of the wire inserted in an automatic natyazhitel of a belt of a drive of GRM.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Slowly roll a special core before situation at which the wire inserted in an automatic natyazhitel will easily move.
Turn a cranked shaft on 1/4 turns counter-clockwise, then, turning a cranked shaft clockwise, combine adjusting labels.
Weaken a bolt of fastening of a roller of a natyazhitel and by means of the special tool and a dinamometrichesky key put the moment to a roller of a natyazhitel (pull a belt).
Standard value: 3,5 N · m.
After that, holding a roller of a natyazhitel from a pro-collar, tighten a bolt of fastening the nominal moment of an inhaling.
Inhaling moment: 48±5Н · m.

ATTENTION
At an inhaling of a bolt of fastening be convinced that a roller of a natyazhitel (or his shaft) does not turn together with a bolt.

Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Take a wire or a pin from an automatic natyazhitel.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Take a special core from an opening of an arm of fastening of the hinged equipment and establish a cap.
Turn a cranked shaft clockwise on two turns and combine adjusting labels.
Wait for about 15 mini check that the wire can be easily established in an automatic natyazhitel and as it is easily taken from it. If it does not occur, check, that the size of a vystupaniye of a rod of an automatic natyazhitel was in limits of nominal rates.
Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
Standard value And: 3,8–4,5 mm.
If the size of a vystupaniye of a rod does not correspond to a range of nominal rates, repeat operations again then check that labels of all asterisks were combined with the corresponding adjusting labels.

Finishing operations
Establish an engine support.
Establish the bottom protective casings.
Adjust a tension of a belt of a drive of hinged units.


2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)

2.2.6. Removal and installation of epiploons of camshafts (4G63)