Repair and Mitsubishi Outlander service since 2003 of release.
1. Operation and car maintenance
2. Engine
2.1. The general procedures of check and prevention without removal of the power unit
2.2. Removal and engine installation assembled
2.2.1. Removal
2.2.2. Removal, check and installation of the oil pallet (2WD model)
2.2.3. Removal, check and installation of the oil pallet (4WD model)
2.2.4. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G64,4G69)
2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)
2.2.6. Removal and installation of epiploons of camshafts (4G63)
2.2.7. Removal and installation of forward and back epiploons of a cranked shaft (4G63)
2.2.8. Removal and installation of a head of the block of cylinders (4G64, 4G69)
2.2.9. Removal and installation of a head of the block of cylinders (4G63)
2.2.10. Removal, check and installation of the distributive mechanism
2.2.11. Removal and dismantling of shatunno-piston group
2.2.12. Assembly and installation of shatunno-piston group
2.2.13. Block of cylinders, cranked shaft and flywheel
2.2.14. Block of cylinders
2.2.15. Assembly of components of the block of cylinders
2.3. System of cooling of the engine
2.4. Greasing system
2.5. System of the distributed injection of fuel (MPI) of engines of a series 4G6
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Appendix
10. Electric equipment schemes
 







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2.2.6. Removal and installation of epiploons of camshafts (4G63)

Merge cooling liquid and engine oil.
Remove the air filter assembled.
Remove ignition coils.
Remove the top cover of a belt of a drive of GRM.
Remove a belt of a drive of GRM.

Removal
Removal and installation of epiploons of camshafts (4G63)
After drawing of adjusting labels of relative provision of a hose of a radiator and a collar, disconnect the top hose of a radiator.
Fix a camshaft asterisk from a pro-collar by means of the special bifurcate holder and special bolts or by means of a key for shestigrannik of rapredelitelny shaft (the cover of a head of the block of cylinders should be thus removed).
Removal and installation of epiploons of camshafts (4G63)
Removal and installation of epiploons of camshafts (4G63)
Unscrew a bolt of fastening of an asterisk of a camshaft.

NOTE
When dismantling the klapanny mechanism and a rassukharivaniye of valves use the special adaptation MD 998772.

NOTE
Removal and installation of epiploons of camshafts (4G63)
When dismantling the klapanny mechanism and a rassukharivaniye of valves use the special adaptation MD 998772.

Installation of a maslosjemny cap
Removal and installation of epiploons of camshafts (4G63)
Apply a thin film engine oil on a ledge oil - a demountable cap. Establish a maslosjemny cap by hand so that its lower part concerned the top surface of the directing plug.
Slowly press on a maslosjemny cap vertically against the stop the special tool in a plate of a spring of the valve, established in a head of cylinders.

Installation of a spring of the valve
Removal and installation of epiploons of camshafts (4G63)
Establish a valve spring the end And painted by dark blue paint up, as is shown in drawing.

Installation of crackers
Removal and installation of epiploons of camshafts (4G63)
Using special tools, establish crackers, as is shown in drawing.

Installation of camshafts
Put a small amount of engine oil on cams and basic necks of a camshaft.
Establish a camshaft in a head of cylinders.

ATTENTION
Be careful, do not damage camshafts at installation.

Removal and installation of epiploons of camshafts (4G63)
Do not mix camshafts. At an end face of a back part of a camshaft of final valves there is an opening for a bolt of fastening of a rotor of the sensor of provision of a camshaft.
Arrange camshafts in a head of cylinders so that their directing pins were in the situation shown in drawing.
Removal and installation of epiploons of camshafts (4G63)
As some covers of bearings have identical diameters them not to mix, check compliance of identification labels before installation of covers.
Removal and installation of epiploons of camshafts (4G63)
Identification labels (are put on a forward cover and covers of bearings No. 2 – No. 5).
Party of inlet valves: I.
To the party of final valves: E.
Put hermetic with a continuous strip in diameter about 3 mm on a privalochny surface of a head of cylinders in 6 points shown in drawing.
Removal and installation of epiploons of camshafts (4G63)
Establish laying of the block of covers of bearings of camshafts on a head of cylinders.
Establish the block of covers of bearings of camshafts on a head of cylinders till drying and hermetic hardening.
Removal and installation of epiploons of camshafts (4G63)
Establish bolts of fastening of the block of covers of bearings of camshafts and gradually in two-three receptions tighten bolts in an order specified in drawing. Tighten bolts the nominal moment at final sequence of an inhaling.

Installation of an epiploon of a camshaft
Removal and installation of epiploons of camshafts (4G63)
Put a small amount of engine oil on a working edge of an epiploon on all its circle.
By means of a special opravka press an epiploon, as is shown in drawing.
Establish axes of yokes assembled.

Installation of an asterisk of a camshaft
Removal and installation of epiploons of camshafts (4G63)
Fix a camshaft asterisk from a pro-collar by means of the special bifurcate holder and special bolts or by means of a key for shestigrannik of rapredelitelny shaft (the cover of a head of the block of cylinders should be thus removed).
Inhaling moment: 89 ±9 N · m.

Installation of a support of the sensor of provision of a camshaft
Removal and installation of epiploons of camshafts (4G63)
Before installation put the specified hermetic with a continuous strip in diameter about 3 mm on a support of the sensor of provision of a camshaft.

Installation of a rotor of the sensor of provision of a camshaft
Removal and installation of epiploons of camshafts (4G63)
Be convinced that the piston of the first cylinder is located in the top dead point (VMT) (the pin of a camshaft of final valves is directed vertically up).

NOTE
The camshaft can be turned under the influence of springs of final valves.

Establish a rotor of the sensor of provision of a camshaft so that the label was located white paint, as is shown in drawing.
At connection of the top hose of a radiator put on a hose a branch pipe against the stop in a branch pipe ledge, then tighten a collar.
Removal and installation of epiploons of camshafts (4G63)
It is necessary to establish a collar of a hose always in situation in which the collar was established at removal. Therefore before installation of a collar combine adjusting labels on a collar of a hose and a radiator hose, then connect it.
Put hermetic rollers in four places specified in drawing and during 15 mines establish a cover of a head of the block of cylinders.
Removal and installation of epiploons of camshafts (4G63)
Establish an inlet branch pipe of system of cooling and the thermostat case assembled.
Establish a belt of a drive of GRM.
Establish the top cover of a belt of a drive of GRM.
Establish ignition coils.
Establish the air filter assembled.
Adjust a tension of a belt of a drive of GRM.
Fill in cooling liquid and engine oil.


2.2.5. Replacement of a belt of a drive of GRM and belt of a drive of the balansirny mechanism (4G63)

2.2.7. Removal and installation of forward and back epiploons of a cranked shaft (4G63)