Dismantling and driveshaft assembly. Mitsubishi Outlander (since 2003 of release)
Repair and Mitsubishi Outlander service since 2003 of release.
1. Operation and car maintenance
2. Engine
3. Transmission
3.1. The general procedures of check and prevention on the car
3.2. Operations on the heated-up engine
3.3. Coupling
3.4. Mechanical transmission
3.5. Automatic transmission
3.6. Driveshaft and driving mechanism
3.6.1. Removal and driveshaft (4WD) installation
3.6.2. Driveshaft check
3.6.3. Dismantling and driveshaft assembly
3.6.4. Removal and installation of a shaft of a drive of a wheel assembled
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Appendix
10. Electric equipment schemes
 







3-6-3-razborka-i-sborka-kardannogo-vala.html

3.6.3. Dismantling and driveshaft assembly

Removal of a lock ring
Before removal of a lock ring put labels concerning the provision of forks of the kardanny hinge.

Removal of the bearing of a crosspiece of the kardanny hinge
By means of the special tool выпрессуйте the crosspiece bearing on the one hand the kardanny hinge, pressing the bearing on the other side of a crosspiece.
Rearrange the special tool on other party and vypres-put the second bearing, pressing a crosspiece.

ATTENTION
Knocking-out of bearings at removal as it can lead to violation of balancing of the driveshaft is not allowed.

Removal of a fork of an intermediate support
Before removal of a fork of an intermediate support of a shaft put adjusting labels of relative provision of a fork and the intermediate driveshaft.

Removal of an intermediate support assembled
Put labels of relative position of the intermediate driveshaft, the CV JOINT in collecting and a flange, then unscrew a bolt.
By means of a stripper remove an intermediate support assembled from the intermediate driveshaft.

ATTENTION
Use of excessive amount of greasing will result in difficulties at assembly and неправиль ache to a selection of lock rings

CV JOINT removal assembled
Remove a protective cover from the CV JOINT assembled.
Put labels of relative provision of an external holder, a separator and an internal holder of the CV JOINT, then remove a lock ring, an external holder and balls.

NOTE
Remember or запишиье an arrangement of balls not to mix their original arrangement at installation.

By means of a universal stripper remove an internal holder and the CV JOINT separator from the intermediate driveshaft.
Remove old greasing and clear external and internal holders, a separator and CV JOINT balls.

Removal of a protective cover of the CV JOINT
If repeated installation of a protective cover of the CV JOINT is supposed, before its removal wind shlitsa of the back driveshaft with an insulating tape.

Installation of a protective cover of the CV JOINT
Establish a collar of a protective cover of the CV JOINT.
Wind shlitsa of the intermediate driveshaft with an insulating tape, then establish a protective cover of the CV JOINT.

CV JOINT installation assembled
Apply a thin film special konsistentny greasing in flutes under balls on external and internal holders of the CV JOINT.
Establish an external holder, a separator, balls and an internal holder, having combined labels of relative situation.
Establish a lock ring.
Put special konsistentny greasing in the CV JOINT assembled.
Quantity: 90–100 g.
Put a little special glue in three points on surfaces of flutes under balls (it is shown in drawing by shooters), located at identical distance from each other on the CV JOINT circle in which there are pro-points under rubber consolidation and then establish rubber consolidation on the CV JOINT.
Glue: ZM Stud Locking No. 4170 or equivalent.
Arrange the CV JOINT so that the party with pro-points on which rubber consolidation of the CV JOINT earlier was established, was directed to a protective cover of the CV JOINT.
Combine labels on the CV JOINT in collecting and intermediate kardanny to a shaft, then by means of a tool head establish the CV JOINT assembled on the intermediate driveshaft.
Combine openings under bolts on a protective cover of the CV JOINT and the CV JOINT assembled by means of fastening bolts, and establish a protective cover on the CV JOINT.
Establish rubber consolidation on the CV JOINT from a flange.

Installation of a collar of a protective cover of the CV JOINT
Arrange the lock of a collar of a protective cover so that it was on the opposite side of a protective cover concerning the lugs of a cover providing ventilation (it is specified by an arrow in drawing). Be convinced of lack of greasing round lugs of a protective cover as greasing will complicate ventilation via channels.

Installation of an intermediate support assembled, flange and самоконтрящейся nuts
Establish an intermediate support assembled on the intermediate driveshaft, as is shown in drawing.
Combine earlier made adjusting labels of relative situation on a flange and intermediate kardanny to a shaft.
Densely press a flange and an intermediate support assembled, tightening самоконтрящуюся a nut.

Installation of an intermediate support assembled, forks of an intermediate support and самоконтрящейся nuts
Establish an intermediate support assembled on the intermediate driveshaft, as is shown in drawing.
Combine labels concerning the provision of a fork of an intermediate support and the intermediate driveshaft.
Densely press a fork and an intermediate support assembled, tightening самоконтрящуюся a nut.

Crosspiece and bearing installation
Put greasing on and working surfaces of a crosspiece of bearings.

ATTENTION
Use of excessive amount of greasing will result in difficulties at assembly and the wrong selection of lock rings.

By means of the special tool press the crosspiece bearing in a fork so that the flute under a lock ring was completely visible. Attention: be careful at a press fitting of bearings of a crosspiece as the bearing distortion at a press fitting will lead to damage it a crosspiece.
By means of the special tool press the bearing of the opposite side of a crosspiece in a fork.
Combine labels of relative provision of a fork and the driveshaft, establish the second pair of bearings of a crosspiece of the kardanny hinge according to the procedures given in subparagraphs "and" and.

Installation of a lock ring
Establish a lock ring on the one hand crosspieces of the kardanny hinge.
Establish a stripper from outside, opposite to those where the lock ring is established and press the bearing to a contact with a lock ring.
Establish a lock ring from the opposite side. Measure an axial gap of the bearing of a crosspiece of the kardanny hinge (between a lock ring and the bearing) by means of flat щупа.
Nominal zazor:0,02-0,06 mm.

ATTENTION
Lock rings from both parties should be identical thickness.

If the axial gap exceeds nominal rate, adjust it, having picked up a lock ring of suitable thickness.



3.6.2. Driveshaft check

3.6.4. Removal and installation of a shaft of a drive of a wheel assembled